Alloy Wheel Refurbishment

Here’s a record of my first experience of refurbishing an alloy wheel. The alloys on Lou’s VW Beetle were pretty beaten up, despite having been professionally refurbished three years ago. A combination of factors – a low profile (40 section) tyre and difficult visibility of the car’s extremities meant that they had extensive scuffs. There are lots of companies offering wheel refurbishment (I have had previous cars done in this way) but something made me want to have a go at these wheels myself and see what sort of standard could be achieved using hand tools and spray cans.

The photographs below first show the wheel in-situ. The rim is scuffed as well as some of the spokes so the initial rubbing down had to be quite extensive, although it was interesting how thin the previous finish was and I wondered how good a job that had been. I masked off the tyre with tape and then covered the rest with an old bed sheet with a round hole cut out of it. I mounted the wheel on a black and decker workmate so it was a good height to work on.

I used some alloy wheel filler to fill in the deeper scuffs and then used grades of sandpaper to rub them smooth. This was the most time consuming part of the exercise as the filler cures extremely hard – there is a careful balance to strike between rubbing the filler down to nothing with course paper and seemingly having no effect with the finer stuff. This is really not my forte and I regretted those areas where ‘put plenty in’ had been my approach, creating me a lot of avoidable work. Further, it is very hard to accurately replicate the profile of the alloy wheel which has subtle curves and radiuses. Also, I had decided to keep the tyre in place and just deflate it and this caused a problem trying to get a good edge to the rim. For a wheel in bad condition I think it would be better to remove the tyre.

After several evenings sanding the filler I got to the point of just wanting to get some paint on it. I applied about four coats each of primer, colour and lacquer. I used a heat gun to gently warm the wheel as the ambient temperature in the garage was in single figures and after each coat I used the gun again to encourage the drying process. I was reasonably happy with the overall result which is less sparkly metallic than the professional finish from a paint gun, but not bad from a rattle can.

I wonder now whether I should have started with the ‘best’ wheel and aimed to improve technique as I move through the set, but I chose the worst instead. The next wheel I have lined up is a partial respray so I will need to learn how to blend the new with the old or just commit to a complete respray. Watch this space…

Wish me luck!

The most understated Ferrari

Tucked around the back of the Pistonhead’s Annual Service event was a beautiful example of the most understated Ferrari, the exquisite 365 GTC/4. I got to know of this model in a copy of Sportscar and Classic magazine where the writer waxed lyrical of this often overlooked Ferrari via a road test in Wales.

This real life example was no disappointment, the perfect bodywork was painted a subtle maroon and the trim was in black (or should I say Nero…). The styling is extremely neat, the front end a little generic, leads to a long bonnet and an airy glasshouse with thin pillars possible in the period before crash testing got to define critical dimensions. The roof slopes down to a neat booted tail with triple tail lights and quad exhausts as befits the marque.

I wasn’t lucky enough to hear it start up but will remind myself that under the elegant bonnet is an aristocratic V12 with four cams fed by carburettors which would have made an incredibly evocative sound as it burbled up the road.

Someone is very lucky indeed.

15 March 23 – Under bonnet tidy

A brief bit of work tonight, simply giving the under bonnet a light wipe over to get rid of some of the marks which have accumulated over time. I find that the marks came off with a little T-cut on a cloth. Afterwards I gave the area a spray with some detailer and wiped it off.

I discovered that I’d neglected to put the fuse cover on the fuse box so I located it in a likely looking pile of bits and popped it on after a wipe over.

Looking across the other side of the engine bay the bonnet release cable was looking a bit floppy and there was a blank bracket which must have held a clip at one point. So it was now just a matter of finding a clip to fit and popping it on. I found one that looked right but it needed a clean up so I spent 30 not very interesting minutes with some sand paper making it more presentable. Fitted that and called it a night.

7 August 2022 It’s getting better all the time

Can’t beat a Beatles quote, but it sort of sums up the last couple of weeks on the MGB. In the my previous post I was expressing my disappointment at missing the local car show. Shortly after this I managed to make contact with a local specialist who is literally down the road from where I live and he was able to sort out the troublesome radiator hose and diagnose an alignment issue with the steering which should explain the stiff steering. the MG is booked back in with him but I’m in a queue so I’m being patient about it.

To today which is my 52nd Birthday and what a lovely day, nice array of gifts, morning Church service with the family, a light bite at the local farm shop and a free afternoon with the MG, although a bit too hot for anything too energetic.

First priority today was to commit to driving to the local Tesco to half full the tank with Ultimatum E5 which was the longest journey I’ve done yet and a test of me as much as the car. I kept a close eye on the oil pressure and temperature gauges but all was well although the idle speed dramatically rose until it was a very noisy 3,000 rpm which was all a bit embarrassing. I filled up regardless and tootled off home, revving like mad at every junction.

Back home I realised that the fast idle screw locking nut was loose and so however I set it was going out of true as I drove along with the throttle open. I took out my tiniest spanner and nipped it up so hopefully that’s done.

The MG was a bit sluggish on the way to Tesco so I advanced the ignition a fraction afterwards and took it for a test drive which showed a big improvement with the MG pulling eagerly without any pinking.

Other minor developments were the installation of various grommets under the bonnet to reduce the oily smells entering the cabin.

I’m writing all this with the benefit of editor’s prerogative so this is a slightly tidied up version of events but the resulting improvement is a matter of record.

A hot day for my fourth birthday with the MGB

10 July 22 Chippenham Lions Cherished Car Show

Although disappointed not to be taking the MG, I did visit this local show which was held in the field of a local nursery (of the plant variety). Below is a selection of vehicles that took my eye. My takeaway from the day is that a lot of owners don’t seem that bothered to have a perfect car and if anything that encouraged me that mine doesn’t have to be perfect. That said there were some absolute gems on display, fully detailed and immaculate. The weather was sweltering with those people who had gazebos looking much more comfortable than those out in the open.

I had a couple of nice conversations and typically people are friendly and knowledgeable.

1 Aug 20 a step forwards

I’ve had a problem with oil leaking from the oil filters area for a while and this has prevented me progressing the engine start because cranking the engine resulted in a pool of engine oil under the car. Having had several goes at refitting the oil filter to oil cooler union, today I used my brain and had Helen in the car cranking the engine over and me looking to see where the leak was coming from. Turns out the leak was from the oil filter ONTO the connection so I was looking in the wrong place. So my focus turned to sorting this connection out and following a phone call to Dad I removed and refitted it. No leak on cranking! Problem solved. I couldn’t resist cranking the engine over to fire (which it didn’t) but I did check and I was getting no spark so at least I know one of the problems to sort out.

This lovely engine bay will sound nice too one day

Back to earlier in the day and ongoing (and off going) saga of the doors and their glass. I had previously fitted the quarter lights but on inspection the runners were perished so I recently ordered some new one from Moss and had stripped them down. So while British Grand Prix Practice and Qualifying ran on I sat in the lounge working the new rubbers into place using a blunt ended tea spoon. Apart from where it dug into my palm painfully it wasn’t too bad and I followed the general approach that Andy from Wiltshire Windscreens showed me when he fitted the front and rear screens. So with these done I loosely fitted the back in. I will tighten them when I get the glass as I think you need them loose to get the whole mechanism in and then you tighten it all up.

Also in preparation for the glass (which I need to order) I removed the lower bracket from the rear glass stay. I have ordered new ones of these with nice new felt lining but they don’t come with the bracket. Rather than put the old brackets on as they were. I decided they would be better painted. I used a Hammerite black straight to rust paint, brush applied. It doesn’t need to look good but it should be protected against corrosion hence this approach. I was a bit delayed in fitting the stays as the paint is still drying so I will need to fit those when I next get the MG out.

So that’s about it. Keith the TV aerial guy was passing with his mate and said Hi. A couple of other people nodded their appreciation (or sympathy or contempt it’s hard to tell) so it was an encouraging day on the MG. Last thing to say is that to save my back I towed it out the garage this morning with my CRV which worked reasonably well although I did need a willing assistant which was of course the ever patient Helen.

30 Jul 20 Putting my back into it

I was motivated to get outside after work today and do something useful on the MG. I have for a long time bemoaned how I routed the rear loom which turned out to foul the internal trim panels due to a temporary cognitive failure on my part. So I decided to reverse this and find a better route. Reversing the install turned out to be much simpler than I thought.

I then had to work out a better route and curiously it is remarkably unclear what this should be. After a bit of trial and error I have found a route which allows the loom to reach all the right places and also looks like a reasonable location to be clipped in place out of the way and logically. At least I hope so.

It was good to make some progress after having had a lot of (admittedly not entirely unpleasant) distractions. The only down side was a twinge in my back as the MG is getting heavier the more parts I bolt on, and my back is getting no stronger. I may revert to towing it up the drive until she’s a runner.

24 Aug 19 Sunny Saturday

It’s a sunny Saturday! After a morning stroll with Helen, I spent a useful hour on the MG fitting the copper pipe from the Clutch master cylinder. The pipe runs down from the master cylinder to a bracket on the fletch plate where it becomes braided stainless steel. All went in okay with a bit of creative beding here and there. The pipe routing needs a bit of finessing, but they are broadly in the right place. Straighforward installation, although I needed Helen to hold the pipe in place while I tightened it from the interior.

Before: Clutch Master Cylinder
After: Copper pipe is fitted

Couple of things from last week which I didn’t record. I fitted the final brake pipe to the four-way union on the inner wing. This is the pipe that comes up from under the car to the rear. It fitted alright although as mentioned earlier the routing needs a tweak and they all need fixing in place.

The four way brake junction – hopefully it wont leak brake fluid everywhere!

I also puzzled over the fuel pump – I have a new fuel piping kit and have fitted the main front to rear pipe. However, the pipe routing around the pump and the tank isn’t that clear and I haven’t got a good understanding of how it works. I am going to have to bite the bullet, fit the tank and then work it out from there.

I have been putting off fitting the tank as its a two-person job, but when done, this will have completed much of the mechanics at the rear, and is critical to the ‘engine in and started’ milestone. Something to prioritise.

Last week, Austin (the welder who kindly lent me the engine crane) was in touch to say that a friend of his, Adam, wanted to borrow the engine crane. No problem I thought and he duly came around and we got it out from the corner of the garage and loaded it into his car. We got talking about the MG and he admitted that he had fitted an engine and gearbox into an MGC a while ago, so I seized the opportunity and asked if he would be prepared to help me with the reinstall when he returns the crane. He was willing, although as he is getting married soon, he was being careful not to over-commit. I commented that once he wanted to pay for his wedding and honeymoon, I would happily pay him to re-fit the engine. Not convinced he is up for this, but he has to bring the crane back, so I will take my chance then to firm up arrangements.

Finally, just for fun, my neighbour, who is a bit of a joker, was clearing out his garage. ‘Here Ad’, he said, ‘I’ve got something for you’ and hands me an oversize spanner.

‘King-Dick’ is the legend on the spanner. Thanks Graham!

Classic car events and fettling

Restoration of my MGB GT with occasional other stuff

summer car